MANUFACTURING CAPABILITIES
Introduction
Engineered for Precision. Built for Scale.
Our manufacturing capabilities are designed to deliver consistent, specification-driven aluminium products across volumes and applications.
From melting and casting through cold rolling and finishing, every stage is governed by defined processes and quality controls.
Melting & Casting
Our casting operations provide the foundation for downstream rolling and processing.
Capability highlights:
• 5 melting furnaces
• 5 holding furnaces
• 5 continuous casters
• Approximately 145 MT melt capacity per heat
• Casting width up to 1,620 mm
• 1xxx, 3xxx, 5xxx and 8xxx alloy series
Cold Rolling
Precision rolling designed to achieve controlled thickness, width and material properties for downstream applications.
Capability highlights:
• Output thickness down to 0.100 mm
• Rolling width up to 1,620 mm
• Multiple annealing capabilities
• O, H12, H14, H16, H18, H19, H24 and H26 temper
Slitting & Processing
Application-ready aluminium in the widths customers need.
Capabilities include:
• Multi-slit coils
• Mini-slitting
• High-speed slitting
• Tension levelling
• Cut-to-length
• Stucco embossing
These capabilities allow customers to receive material closer to their downstream requirements, reducing additional processing and material handling.
Custom Dimensions
Different applications require different material configurations.
Virgo Aluminium supports application-specific thicknesses, widths and specifications to help customers align material supply with their manufacturing requirements.
Process Control
Consistency by Design
Our manufacturing processes are supported by defined production parameters, in-process quality checks, batch traceability and preventive controls.
The objective is straightforward: build quality into the process rather than depend on inspection at the end.
Custom Dimensions
Built to Support Scale
Our manufacturing ecosystem is designed to support high-volume industrial orders, repetitive supply for OEMs and ACP manufacturers, and parallel production across multiple facilities.
Packaging & Dispatch
Product integrity matters beyond the factory gate.
Packaging capabilities include domestic packaging, export-grade sea-worthy packaging, moisture protection, secure strapping and custom packing based on transit requirements.